carey lee

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  1. SV Copernicus Projects

Deck Meets Mast 2016

17 years ago Bryan and I built and installed a freestanding carbon fiber in our much loved Spencer 42, Copernicus. On the Pacific Coast, while beating into some high winds, you could feel the energy, though no movement in the deck near the mast. With the anticipated upwind ahead of us, Bryan insists on reinforcing the deck. I agree.

So here goes.

This project was like a domino, a number of other sub-projects came into play:
1. repainting the deck with non-skip
2. replacing cockpit locker hinges
3. fixing the gutters in the cockpit locker
4. covering the holes from the useless vents on the lazarette
5. replacing the vang jam cleats with rope clutches.
6. replacing bolts to vang pad eye with longer ones as the deck is thicker
7. replacing the mast boot.
8. moving the wire through deck fittings
Read More
  • Shaping beams

    Shaping beams

  • Beams

    Beams

  • Radiating Beams and Ground Deck

    Radiating Beams and Ground Deck

    After lots of planning, Bryan took a day or so to build the beams, each custom to the position on the deck and a day to grind the paint past the reinforced deck from the mast install to the original balsa cored deck. You can see the concentric rings of glass and the strengthening carbon cross strips. Bryan took this shot. Bocas Del Toro December 5, 2015

  • Glass Ribs

    Glass Ribs

    Marina Carenero January 2016

  • Fitting Foam

    Fitting Foam

    Marina Carenero January 2016

  • Foam Filler

    Foam Filler

    Marina Carenero January 2016

  • Foam Glued In and Shaped

    Foam Glued In and Shaped

    Marina Carenero January 2016

  • Mixing Station

    Mixing Station

    Marina Carenero January 2016

  • Epoxy

    Epoxy

    Marina Carenero January 2016

  • Release Fabric and Carey's "desk"

    Release Fabric and Carey's "desk"

    Marina Carenero January 2016

  • Tools and Materials Handy

    Tools and Materials Handy

    Marina Carenero January 2016

  • Release Fabric

    Release Fabric

    Marina Carenero January 2016

  • Glassed with Release Fabric

    Glassed with Release Fabric

    Marina Carenero January 2016

  • Ready for Sanding

    Ready for Sanding

    Marina Carenero January 2016

  • Gantry to hold he mast in place when spartite removed

    Gantry to hold he mast in place when spartite removed

    Hired local Reynaldo to help out. Isla Carenero, Panama January 2016

  • Gantry

    Gantry

    will take down for trip to yard Isla Carenero, Panama January 2016

  • Gantry

    Gantry

    Isla Carenero, Panama January 2016

  • Hammer Chisel Bruises and a Lot of Time

    Hammer Chisel Bruises and a Lot of Time

    Bocas Boat Yard, Almirante, Panama February 2016

  • Top 2.5 inches chiseled out, knocking older 2.5 inches down

    Top 2.5 inches chiseled out, knocking older 2.5 inches down

    Bocas Boat Yard, Almirante, Panama February 2016

  • Spar Tite Removed

    Spar Tite Removed

    Bocas Boat Yard, Almirante, Panama February 2016

  • Old spartite cleared

    Old spartite cleared

    Bocas Boat Yard, Almirante, Panama February 2016

  • Old spartite

    Old spartite

    Bocas Boat Yard, Almirante, Panama February 2016

  • First Bit of Old Spar Tite Removed

    First Bit of Old Spar Tite Removed

    Bocas Boat Yard, Almirante, Panama February 2016

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